A Jute rice bag is a bag made of raw
plant fibre which serves as an effective and natural storage container. This
traditional packaging material is the benchmark for bulk agricultural products
storage, handling and shipping around the world for generations.
The coarse weave of jute rice bags allows for natural venting, with air flow freely through the stored rice, unlike synthetic bags. This is a constant ventilation process which maintains the internal temperature cool and keeps moisture out of the sack. Long storage time in the warehouse requires the use of breathable organic packaging from a leading jute packager such as Goyal Jute Fabricators to ensure the freshness of the crops and the shelf life.
Ensuring a high quality of the field from
the time it is milled until it reaches the retail consumer is at the forefront
of the priority list when dealing with thousands of tons of premium aromatic
grains. Synthetic packaging materials tend to retain heat, which leads to the
loss of the natural oils in the grain and its characteristic flavor.
Adopting sustainable choices offers three
significant supply chain benefits:
Natural Moisture
Regulation: The use of organic plant fibers absorbs excess moisture in the air,
making sure there are no sweat pockets inside the shipment.
High Stacking Stability: The rough texture of woven fibers provides natural
friction that lets the warehouse team stack loaded bags high without slip and
fall or collapse.
Eco-Friendly Brand Value: Today's consumers and governments around the
world value biodegradable packaging, making export brands pass the green test
with ease.
Different weave
patterns and heaviness are used by bulk farmers and exporters based on the type
of grain, distance of shipment and handling conditions:
A-Twill and B-Twill Sacks: Heavy weight, tightly woven structures which
are able to carry heavy load ranging from 50kg to 100kg. These are the industry
standard bulk grain transportation and rough manual loading.
Hydrocarbon Free Bags: These bags
are made using food-grade vegetable oils in place of the petroleum-based
lubricants which are used during the fiber spinning stage. Countries that wish
to enter into strict international markets need these.
Lightweight Hessian Bags: Thinner,
finer woven bags for smaller retail applications and consumer facing ethnic
food packaging.
It is essential to
maintain the continuity of the supply contracts for the international milling
networks and the grain markets, and these need an experienced manufacturing
partner equipped with large machines. We
have an efficient and large scale production eco-system designed to cater to
custom processing without any delay of supplies.
We have manufacturing plants that handle the entire manufacturing process from fibre grading to high-speed carding, automated weaving to precision cutting, stitching under heavy load and industrial stitching. Our factory has absolute quality control over fabric density and seam strength, because it has all of the production tiers under a single roof. Through direct partnerships, there are no middlemen mark-ups, fixed bulk pricing contracts and consistent material durability each and every shipping season.
High precision mechanical sorting is
necessary to convert raw, field-harvested crop-stalks into high tensile uniform
packaging material. The fibers go through a number of industrial cleaning lines
before they are spun into heavy threads. Automated sorting systems help to
remove weak strands, bark pieces and external impurities from the raw stock
that is cascading through them.
This automatic cleaning process plays an important role in manufacturing high durability packages, as it removes the defective fibers and the spun yarn will have the maximum tensile strength, which will stop the package from rupturing or tearing apart when it is dropped into the shipping port and encounters a heavy impact.
Your outermost
packaging is your main marketing billboard on the world wholesale and retail
shelves. Switching to a custom printed private branding from the standard,
generic sacks means your business can have its own branding, establish trust
with consumers, and have the key technical tracking barcodes clearly visible.
Our factory offers
complete private label integration, and uses the latest, high-speed printing
presses, which allows to obtain crisp graphic layouts and strong bondage of the
ink, which will not smudge or fade in case of rough transportation.
Bag size can be easily customized, built in to the handle, or varied in thickness of weave to suit market requirements. This custom engineering will help grow your brand's presence safely and with tried and tested materials.
In order to ensure
adherence to food-grade standards and industrial safety, manufacturing
processes need to be based on rigorously accurate, physical tests instead of
visual ones. We test all custom production runs to high mechanical standards at
our in-house laboratory before they leave our loading docks:
Drop Impact
Testing: Drops of packed test sacks from defined heights in the warehouse to
verify that the base seams and side walls are not cracked when subjected to
violent loading impacts.
Tensile Strength Screening: Stretching strips of fabric to determine the
maximum load they can safely withstand.
Food-Grade Oil Audits: Testing hydrocarbon-free batches to ensure that there
is no migration of any petroleum chemical into stored food contents.
Purchase of
agricultural packaging packages via the third party traders causes over-charges
in the operations costs, adds communication errors and takes your control of
the material's quality. Working directly with a proven Jute rice bag
manufacturer puts your procurement team in the driver's seat to secure
stable bulk pricing contracts, and to tailor product specifications precisely
to regional market requirements.
Our integrated facilities have all the processes of weaving, printing, grading and automatic sealing of containers performed and monitored in a controlled manner with regard to hygiene. By working with reputable Jute rice bag manufacturers, you can ensure the consistency of your supply chain and the quality of your product is the same throughout, regardless of the count of bags.
Need a trusted, high-volume provider of top
quality organic packaging, custom hydrocarbon-free sacks, or high-barrier food
pouches? Connect with Goyal Jute Fabricators now to get instant bulk
pricing matrices, technical material specifications and/or layout assistance
for your custom private label artwork.
Factory Operations
Hub: Taraori, Karnal, Haryana,
India - 132116
Direct Inquiry
Email:
info@goyaljutefabricators.com / goyaljute@gmail.com
Official Phone
Support: +91-9896324200 /
+91-9416035600